A new level of heavy-duty machining - 8 turning centres from DN Solutions in customer operations

We have successfully implemented eight state-of-the-art turning centres from DN Solutions for DIROSTAHL Karl Diederichs GmbH & Co. KG:

• 4 x PUMA VTR1216
• 2 x PUMA VTR1216M
• 2 x PUMA 800LBII

The flagship, the PUMA VTR1216, machines workpieces with a diameter of up to 1,600 mm and a height of up to 1,200 mm.

Thanks to centralised modernisation and far-reaching process optimisation, the customer was able to significantly increase its vertical range of manufacture - with noticeably increased efficiency, precision and cost-effectiveness. The machines form the core of a robust heavy-duty machining strategy that fulfils the highest quality requirements.

Your benefits at a glance:

• Large workpiece dimensions without compromising on accuracy
• Increased productivity thanks to optimised production processes
• Increased independence thanks to internal machining options

We are proud to have made a significant contribution to the customer's technological development with this solution.

Find out more about this project here.
Further machine data can be found here.

Johs. Boss GmbH & Co. KG

Significant increase in production efficiency for Johs. Boss GmbH & Co. KG brand JBO, manufacturer of thread milling cutters, thread cutting dies and thread gauges, with the MT200GT2 from Muratec! The highly productive and robust twin-spindle lathe has two Y-axes, two C-axes and a loading gantry. It can be equipped with up to three turrets, all of which are driven and have Y-axes. The gantry loader with double gripper enables several consecutive work steps to be carried out fully automatically, saving our customer considerable time and labour costs. The whole thing is operated via the FANUC 31 i-B control system.

We were able to deliver and install the machine within the specified time. Johs. Boss GmbH has thus taken its production to a new level!

Herborner Pumpentechnik GmbH & Co. KG

Save time and costs, increase efficiency and take production to a new level!

Our customer, Herborner Pumpentechnik GmbH & Co. KG has successfully fulfilled this wish with a PUMA SMX3100ST from DN Solutions. 
Herborner Pumpentechnik GmbH & Co. KG is the world market leader for pump technology in selected industries. With the PUMA SMX3100ST multitasking turning/milling centre from DN Solutions, it is now possible to machine complex components with just one clamping operation. 
(Picture: Herborner Pumpentechnik GmbH & Co. KG)

ABM Greiffenberger Antriebstechnik GmbH

The video shows the setup and installation of two horizontal machining centres at our customer ABM Greiffenberger Antriebstechnik GmbH. The project was carried out in co-operation with FASTEMS System GmbH. Within approx. 10 weeks, an automated production system consisting of two Nidec OKKHM630 machining centres and a pallet automation system from FASTEMS was created.

You can find a detailed report on this project here.

Delivery and installation of a Muratec MT200GT2 for our customer Flad System Components GmbH & Co. KG.

The machine was set up and geometrically aligned on time. A bar loader already in place at the customer's premises was connected and clamping devices installed.
The production-ready system was successfully handed over to the customer on schedule.

Key data on the Muratec MT200GT2 machine:

• 2 spindles
• 2 turrets
• AGW at all stations
• 2x C-axis and 2x Y-axis
• Bar loading magazine for the main spindle
• Gantry loader with double gripper and parts stacking magazine
• Conveyor belt for depositing finished parts
• High-pressure system with paper belt filter

Picture: Flad System Components GmbH

Repair, re-installation and automation of a Muratec MW50GT

Following the successful repair of the six-year-old Muratec MW50GT, it was fully automated with a work feeder, a deburring device and a post-process measuring device. The machine was also equipped with pneumatic chucks and the entire hydraulic system was deactivated.

The raw parts are fed in via a vibratory conveyor with a bunker bench and a connected conveyor belt with separation and provisioning. This means that two parts can be transferred separately and in the correct position to the machine's two loading devices.

After the workpieces have been processed, they are deburred in a brushing device and then the internal diameter is measured in a post-process measuring device.

As this is a twin-spindle lathe, both deburring and measuring are carried out in parallel in a separate device. This ensures a clear allocation to the spindles for measurement feedback, especially for measuring.

We successfully completed this turnkey project for our customer GKN Sinter Metals GmbH.